Author Topic: Melted Piston  (Read 1645 times)

Offline N1CKY

  • Members
  • *****
  • Posts: 87
Melted Piston
« on: July 07, 2012, 11:01:42 pm »
Took the car home because it was running on 3 pots, Took number 3 plug out to find the electrode had snapped/melted off.

Took the head of and found a melted piston, Then took the piston out to find the destruction.

Any ideas what could of caused it ? Just a dodgy plug ? Timing was all spot on, never skipped a tooth or dropped a valve etc. Valves are mint. All this after 300 miles after a full engine rebuild.

 

Offline Robin

  • Members
  • *****
  • Posts: 1178
  • 194bhp - 1341 Turbo
Re: Melted Piston
« Reply #1 on: July 07, 2012, 11:28:20 pm »
Running too lean is the most common cause of this on G40's.

Offline Andy

  • Traders
  • *****
  • Posts: 1503
Re: Melted Piston
« Reply #2 on: July 08, 2012, 07:37:24 am »
Or the wrong plugs, or too much ignition timing.

Offline N1CKY

  • Members
  • *****
  • Posts: 87
Re: Melted Piston
« Reply #3 on: July 08, 2012, 09:16:01 pm »
plugs are super 4 bosch r6 982 the timing is what it as been on what i have been told 8 deg when warm an temp blue plug disconnected

i need a piston any one got one thanks

Offline Andy

  • Traders
  • *****
  • Posts: 1503
Re: Melted Piston
« Reply #4 on: July 08, 2012, 09:18:57 pm »
1. Those are the wrong plugs.
2. That base timing is too advanced.

Offline N1CKY

  • Members
  • *****
  • Posts: 87
Re: Melted Piston
« Reply #5 on: July 08, 2012, 09:37:00 pm »
what are the correct plugs an what is the correct timing

Offline Andy

  • Traders
  • *****
  • Posts: 1503
Re: Melted Piston
« Reply #6 on: July 08, 2012, 09:58:41 pm »
1. Bosch W5DP0
2. 5° (+/-1°)

Offline Jacque

  • Members
  • *****
  • Posts: 126
Re: Melted Piston
« Reply #7 on: July 09, 2012, 11:04:11 am »
Hi i have a question related to this result :p (running to lean, dont know)

My polo does an average of +- 33.5 mpg for the last 7000 miles (since i bought it +- 2 years ago)

it has an SLS chip (140hp) on 68mm pulley, bosh sparks (came with the kit) and standard injectors.

my wallet loves the mpg, but i m a bit concerned about wether is uses enough fuel and not to few.

i think it's about just ok, just would like a second opinion.

anybody? :)

Offline Andy

  • Traders
  • *****
  • Posts: 1503
Re: Melted Piston
« Reply #8 on: July 09, 2012, 11:14:35 am »
Sounds about right.