Club G40 Forum

Technical => Engine and Transmission => Topic started by: Jake G 4 0 on July 13, 2010, 04:35:49 PM

Title: oil cooler pics
Post by: Jake G 4 0 on July 13, 2010, 04:35:49 PM
I was thinking of investing in an oil cooler kit,  i was just wondering where you would mount it if you had a standard or uprated intercooler.  If you could post some pics i would be very gratefull.

Jake
Title: Re: oil cooler pics
Post by: lance on July 13, 2010, 08:06:29 PM
(http://i305.photobucket.com/albums/nn210/lance_m45/Image045-1.jpg)

hard to see it but its on the right lookin at the photo, one on the left is another radiator.
Title: Re: oil cooler pics
Post by: g40Ross on July 13, 2010, 08:50:16 PM
Quote from: lance on July 13, 2010, 08:06:29 PM
(http://i305.photobucket.com/albums/nn210/lance_m45/Image045-1.jpg)

hard to see it but its on the right lookin at the photo, one on the left is another radiator.

i like the look of the fmi!! is that a custom job? or from another car?

cheers

Ross
Title: Re: oil cooler pics
Post by: lance on July 13, 2010, 09:01:41 PM
escort cosworth mate, got a charge cooler built into it too ;)
Title: Re: oil cooler pics
Post by: Alex on July 13, 2010, 11:54:27 PM
Mine's tucked in between the radiator and the bumper iron. You can see it just below the number plate here:

(http://i139.photobucket.com/albums/q290/AlexGrantUK/polo2.jpg)
Title: Re: oil cooler pics
Post by: vwmk3jon on July 14, 2010, 10:44:29 PM
mines sat up behind where the passenger side fog light would be.
Title: Re: oil cooler pics
Post by: Jake G 4 0 on July 15, 2010, 04:17:07 PM
Did anyone buy their own heat exchanger and do their own work or did you all buy a kit??

If you did It yourself how did you go about it??

Thanks for the advice and pics
Title: Re: oil cooler pics
Post by: hayesey on July 15, 2010, 04:27:09 PM
I bought my own heat exchanger, thermostatic sandwich plate and got the pipework made up at a hydraulic pipe place in Rochdale.

Then for mounting the heat exchanger, got the welder out and made some brackets.
Title: Re: oil cooler pics
Post by: lance on July 15, 2010, 06:12:23 PM
i done the same as haysey too. i used a vauxhall thermo plate though, free off a friend, there on red tops and let turbo's. think they are on some early 2.0 8v's too
Title: Re: oil cooler pics
Post by: GAF2 on July 15, 2010, 08:19:13 PM
when mounting the cooler behind the passengers fog light, did you have to cut holes for the pipes or can the be routed to the sandwhich plate without cutting etc.

cheers
Title: Re: oil cooler pics
Post by: lance on July 15, 2010, 09:12:51 PM
no you dont need to cut anything mate, there is a gap behind the headlight and then bellow the chassis leg
Title: Re: oil cooler pics
Post by: GAF2 on July 15, 2010, 09:22:56 PM
sweet mate, will be fitting my kit nxt week once i get sum bracketts sorted
Title: Re: oil cooler pics
Post by: Jake G 4 0 on July 16, 2010, 08:07:29 AM
How much money did you boys save by make shifting your own kit??
Title: Re: oil cooler pics
Post by: hayesey on July 16, 2010, 09:26:23 AM
the only thing I had to cut was the bumper iron, I'm trying to find a pic I know I've got somewhere but can't at the moment.  You can kind of see it in these pics though:

(http://derby.polog40.co.uk/photos/remapping/johnsleath_remapping5.jpg)

(http://derby.polog40.co.uk/photos/remapping/johnsleath_remapping4.jpg)
Title: Re: oil cooler pics
Post by: lance on July 16, 2010, 01:43:28 PM
mine cost me 23 quid all in, way cheaper than 100 pound plus!

haysey them comps look class!
Title: Re: oil cooler pics
Post by: GAF2 on July 16, 2010, 03:52:42 PM
right guys, this thread has got me into gear to fit my kit (had it nearly a year) but went to look at my sandwhich plate and am not sure if its right, it is thermostatic controlled but to me it looks like the thermostat is in the open postion. see pic below.
http://i364.photobucket.com/albums/oo82/GAF2_photo/oil%20cooler/SDC10508.jpg

also does it matter which pipe you put on to which outlet, i was thinking no because it doesnt matter which way the oil runs through the cooler?

i imagine the side of the sandwhich plate with the rubber seal on goes against the block because the filter already has a seal on it?
http://i364.photobucket.com/albums/oo82/GAF2_photo/oil%20cooler/SDC10509.jpg

one last question and might be a bit stupid, with a kit fitted do you need to increase the amount oil you put in the engine or do you just continue to fill to the level on the dipstick

cheers guys
Title: Re: oil cooler pics
Post by: Jezza-7 on July 16, 2010, 04:31:38 PM
Quote from: GAF2 on July 16, 2010, 03:52:42 PM
right guys, this thread has got me into gear to fit my kit (had it nearly a year) but went to look at my sandwhich plate and am not sure if its right, it is thermostatic controlled but to me it looks like the thermostat is in the open postion. see pic below.
http://i364.photobucket.com/albums/oo82/GAF2_photo/oil%20cooler/SDC10508.jpg

Im not 100% sure

Quote from: GAF2 on July 16, 2010, 03:52:42 PMalso does it matter which pipe you put on to which outlet, i was thinking no because it doesnt matter which way the oil runs through the cooler?

Is there not any arrows for the flow on the side?

Quote from: GAF2 on July 16, 2010, 03:52:42 PMi imagine the side of the sandwhich plate with the rubber seal on goes against the block because the filter already has a seal on it?
http://i364.photobucket.com/albums/oo82/GAF2_photo/oil%20cooler/SDC10509.jpg

Yes thats right


Quote from: GAF2 on July 16, 2010, 03:52:42 PMone last question and might be a bit stupid, with a kit fitted do you need to increase the amount oil you put in the engine or do you just continue to fill to the level on the dipstick


cheers guys

Yes you do, but run it till the engine is warm enough for the thermostat to open as there could be as much as half a litre in the oil lines and cooler, depending on size.
Title: Re: oil cooler pics
Post by: GAF2 on July 16, 2010, 07:34:56 PM
cheers jezza, na no marks indicating flow jus says mocal on it. thought you would have to increase oil level just wasnt 100% sure.

anyone got any thoughts on the position of my thermostat, heres another pic

http://i364.photobucket.com/albums/oo82/GAF2_photo/oil%20cooler/SDC10507.jpg

cheers
Title: Re: oil cooler pics
Post by: Jezza-7 on July 16, 2010, 08:59:16 PM
Cause i got the same oil plate i will see how mine is mounted in the morning and i will take a pic and post it on here.

That way i guess it cant be wrong as mine has never had a problem.
Title: Re: oil cooler pics
Post by: GAF2 on July 16, 2010, 09:04:00 PM
cheers mate
Title: Re: oil cooler pics
Post by: Jezza-7 on July 17, 2010, 11:00:39 AM
This is how it is on my car

(http://i443.photobucket.com/albums/qq157/jezza-3/DSC01219.jpg)

and my cooler sits behind the grille

(http://i443.photobucket.com/albums/qq157/jezza-3/DSC01221.jpg)
Title: Re: oil cooler pics
Post by: Robin on July 17, 2010, 09:24:29 PM
mines behind the grille, i was able to get a mocal one to sit behind the grille so its out the way.
Title: Re: oil cooler pics
Post by: cheys03 on July 18, 2010, 12:08:23 AM
Some pics here too:

http://www.polog40.co.uk/forum/index.php/topic,308.0.html