Club G40 Forum

Technical => Engine and Transmission => Topic started by: jason1989 on February 27, 2010, 10:51:50 AM

Title: Rocker cover bolts! ARGH
Post by: jason1989 on February 27, 2010, 10:51:50 AM
Basically i think ive blown or broke the bolts on the rocker cover and am in need of some more asap!! think going to have to drill the rest out! *cry :(
If anybody out there can hunt me some out because ive failed at that would be great!!!
many thanks
Title: Re: Rocker cover bolts! ARGH
Post by: giorgio on February 27, 2010, 11:09:04 AM
VW - £8 each. After my 3rd one I decided to get a torque wrench that goes down that far.
Title: Re: Rocker cover bolts! ARGH
Post by: G-spot on March 01, 2010, 08:25:36 PM
Quote from: jason1989 on February 27, 2010, 10:51:50 AM
think going to have to drill the rest out! *cry :(

Careful if your drilling these as the swarf will be all over your cam, and I'm pretty sure if I recall that they have got helicoil inserts in, so if you do drill make sure you have replacment inserts and the tools to fit them.

Title: Re: Rocker cover bolts! ARGH
Post by: hayesey on March 01, 2010, 08:42:25 PM
I'd remove the cam bearing caps and drill them on a bench otherwise I can't really see how you'll stop swarf and filings getting into the engine.
Title: Re: Rocker cover bolts! ARGH
Post by: jason1989 on March 04, 2010, 07:46:22 PM
cheers guys! is a bit of a headache because ive only been driving it a week haha
Title: Re: Rocker cover bolts! ARGH
Post by: scotsjohn on March 04, 2010, 09:19:46 PM
Quote from: hayesey on March 01, 2010, 08:42:25 PM
I'd remove the cam bearing caps and drill them on a bench otherwise I can't really see how you'll stop swarf and filings getting into the engine.

I'll vouch for that ! Vacuum cleaner nozzle held close by does the trick though.
Title: Re: Rocker cover bolts! ARGH
Post by: carbon6 on March 07, 2010, 08:59:33 PM
I broke one on my rocker cover once... once I fully removed the cover, what was left was only finger tight and came straight out... may not be too bad once the bolt is not under tension.
Title: Re: Rocker cover bolts! ARGH
Post by: liam on March 08, 2010, 09:28:54 PM
i broke one of mine the other day fitting a piper cam, vw have just charged me £15 plus vat for one bolt without washers. :'(