Club G40 Forum

Technical => Engine and Transmission => Topic started by: bbvw on February 07, 2010, 03:36:34 PM

Title: atv gearbox problem
Post by: bbvw on February 07, 2010, 03:36:34 PM
Hi people need abit of help with my atv gearbox.

its ok at the start but when ive done about 30 miles and its all warm it goes all stiff and hard to change gear, in to gear and out of gear. anyone had this fault? clutch is all ok and not worn, just changed oil and have no leaks.  :(
Title: Re: atv gearbox problem
Post by: Nick_S on February 07, 2010, 08:52:37 PM
I's guess its the oil. What type have you put in?

The 8P on mine at the minute does this, but then the oil is 23 years old :D
Title: Re: atv gearbox problem
Post by: bbvw on February 08, 2010, 06:09:34 PM
its got 75/90 which is what it should be i think.  :)
Title: Re: atv gearbox problem
Post by: djtez on February 08, 2010, 07:21:15 PM
You get th right amount in the garbox?
Title: Re: atv gearbox problem
Post by: youngprodigys on February 08, 2010, 08:03:56 PM
oils viscocity changes under heat and load - you may find you have over filled it mate.

3.1 litres should be put into a 5speed atv/cek box and should be SAE 80 or 75W-90 which you have done.
Title: Re: atv gearbox problem
Post by: youngprodigys on February 08, 2010, 10:45:00 PM
cant answer that - i found the best way was to empty it all out until it was as dry as i could get it and then put 3.1ltrs in:-S
you not got a haynes manual?
Title: Re: atv gearbox problem
Post by: hayesey on February 09, 2010, 09:50:40 AM
yes rae is right, car on level ground and then fill to bottom of filler plug. chances are if you put 3.1 litres in it'll be over filled because there's still prob half a litre in there that you just can't get out through the drain hole alone, can get more out by tipping the box if it's not on an engine or by removing the black tin cover off the end.
Title: Re: atv gearbox problem
Post by: bbvw on February 10, 2010, 05:52:52 PM
Its got oil upto the level you all say about so i know its not over full. anymore ideas guys?  :-\