Club G40 Forum

Technical => Engine and Transmission => Topic started by: Etches on August 03, 2009, 11:23:22 PM

Title: G40 ALTERNATOR PROBLEMS
Post by: Etches on August 03, 2009, 11:23:22 PM
Got my alternator that i needed now, but struggling to put it on the charger bracket, i know it goes beneath the charger but there dusnt seem anywhere for a bolt to go through the charger and into the bracket, anyone got any pics?

I dont have etka so i would have used that!

cheers people
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: goosyganger on August 04, 2009, 12:46:44 AM
There should be a small hole on the right and left side on the lower section of the mount,. When you put the bolt through youll need a spacer but as you can see anything will do, I used some bolts and a washer. Maybe pop to your local VW garage and have them show you a picture on ETKA, also probably best to get the bolt from them
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: g40chris on August 04, 2009, 06:50:50 AM
there is also another mounting point underneath but the nut and bolt is much shorter than this one
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: Etches on August 05, 2009, 07:09:29 PM
Any one got any proper etka pics?

or photos

cheers guys
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: hayesey on August 05, 2009, 07:55:53 PM
what rae posted is the pic from etka.  all etka is is a parts catalogue, it's not a repair manual.
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: Etches on August 05, 2009, 08:31:39 PM
I know my mate downloaded it, got  most of the charger drawings and a topside engine one, just thought that there may be a more specific G40 one thats all.
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: Etches on September 02, 2009, 12:07:53 AM
Having got the alternator the bolt and one of the bushes only to find out that the other one is no longer made,

(http://i137.photobucket.com/albums/q236/etches69/Photo-0054.jpg)
(http://i137.photobucket.com/albums/q236/etches69/Photo-0056.jpg)

I have used washers (which is fiddley as!) but it still moves a fair bit.

Is this ok, or what should i do about it.

Cheers lads
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: Nick_S on September 02, 2009, 12:23:21 AM
Bushes 5 and 7 which Rae posted in that vagcat diagram are semi permanent in the G40 engine mount. You can knock these either way to get fine alignment for the pulley system. Bush/spacer 11 is the one which i replaced with a new one from VW last year.
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: Etches on September 02, 2009, 10:39:39 AM
They dont make the spacer/bush 11 any more since a couple of weeks ago thats the problemo
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: Etches on September 02, 2009, 02:38:08 PM
Rae to the rescue eh. Used the washers as you can see in the photo, but the alternator is still wobbly i mean like can slightly move
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: Etches on September 02, 2009, 05:45:53 PM
Is there any other stabalisation bolt on the alternator as mines just resting on the oil filter, i mean other than the belt
when its on,

Will try tightening the bolt when i get back home from work
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: g40chris on September 02, 2009, 07:52:09 PM
there is also a point underneath the alternator which secures it

im getting this same problem myself
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: Nick_S on September 02, 2009, 08:05:03 PM
Yep, there is a lower fixing arm. Parts 10, 12, and 19 on the vagcat diagram (although the arm in that picture is the non G40 one with the belt tensioner in it)
Title: Re: G40 ALTERNATOR PROBLEMS
Post by: Etches on September 04, 2009, 12:34:39 PM
Need the lower fixing arm :(