Club G40 Forum

Technical => Chassis & Braking => Topic started by: dub-disaster on May 22, 2012, 11:12:55 am

Title: bearing/damper housing top cap tightening tool
Post by: dub-disaster on May 22, 2012, 11:12:55 am
Right,
  what's the correct tool to torque up the top caps of the damper housing ? And where can i get it from??
Title: Re: bearing/damper housing top cap tightening tool
Post by: scotsjohn on May 22, 2012, 05:06:16 pm
Usually a C-Spanner of the right Dia. for external caps, but gentle tapping round with a soft metal drift usually gets them into place.
Title: Re: bearing/damper housing top cap tightening tool
Post by: dub-disaster on May 22, 2012, 07:36:44 pm
Usually a C-Spanner of the right Dia. for external caps, but gentle tapping round with a soft metal drift usually gets them into place.
are we talking about the same top caps?? I can't see how you could use a c-scanner as its completely round and smooth its got what looks like a large hex cut into the top but i can't see how you would use a hex key as the damper rod/piston would be protruding from the hole.
Title: Re: bearing/damper housing top cap tightening tool
Post by: dub-disaster on May 22, 2012, 11:43:49 pm
ok ive made a tool now out of a driled out nut and some 6mm bright steel  :)
Title: Re: bearing/damper housing top cap tightening tool
Post by: hayesey on May 23, 2012, 09:37:08 am
a vice :D
Title: Re: bearing/damper housing top cap tightening tool
Post by: prankstar2003 on May 23, 2012, 07:31:23 pm
Stilsons
Title: Re: bearing/damper housing top cap tightening tool
Post by: cheys03 on May 23, 2012, 08:51:30 pm
a vice :D
This!
What's the correct torque? Bastard tight.
Are you worried about a few dents from the jaws? Fuck no.
Vice it is then!
:D
Title: Re: bearing/damper housing top cap tightening tool
Post by: Jaco2a on May 23, 2012, 09:14:07 pm
Stilsons
x2
Title: Re: bearing/damper housing top cap tightening tool
Post by: gavin.starr on May 24, 2012, 02:16:50 pm
Im about to throw everything around the garage in a min, that little castellated nut at the top of the strut will not move.

Is there any other way than gas torching through the strut rod to get the strut out of the suspension arm. Im trying to get my new TA technics suspension on. and so far not so good.

Im getting seriously fecked off so and ideas. Ive tried a set of good pipe grip pliers on the large nut that has been mentioned above but that wont budge either.

 >:(
Title: Re: bearing/damper housing top cap tightening tool
Post by: PeteG40 on May 24, 2012, 02:25:57 pm
i've used a chain whip and a rubber mallet before. digs in well for the cup to get the damper out.

As for the castle nuts... i recommend the proper tool and done on the car with it on the floor!
Title: Re: bearing/damper housing top cap tightening tool
Post by: scotsjohn on May 24, 2012, 03:40:16 pm
Laser do a cheapo socket for VW/Audi castelated nuts, but not a good fit iirc. If you're fitting new inserts, cut the old rod with an angle grinder; job done. You'll still have to shift the top caps on the struts though and if you cant find any key points for a c-spanner then as suggested, delicate use of a stilson
Title: Re: bearing/damper housing top cap tightening tool
Post by: gavin.starr on May 24, 2012, 04:03:28 pm
Done it I set fire to the bugger. New insert in fitted and installed to the car.

Now to get on with the other side.
Title: Re: bearing/damper housing top cap tightening tool
Post by: hayesey on May 24, 2012, 04:08:57 pm
I cut through the piston rod with an angle grinder once when I couldn't move the castle nut.
Title: Re: bearing/damper housing top cap tightening tool
Post by: youngprodigys on June 02, 2012, 09:10:40 pm
you can make a castle nut from a thin spark plug socket as it has the hex on the top - it shows you how to in the haynes manual!
Title: Re: bearing/damper housing top cap tightening tool
Post by: Robin on June 09, 2012, 10:48:46 pm
I cut through the piston rod with an angle grinder once when I couldn't move the castle nut.

LOL!

Now that doesn't suprise me!

I am battling with the castelated nut on one of my dampers, the fucker is being a right arse, had to destroy as much of the top mount as i could to get the vice jaws on it.
Title: Re: bearing/damper housing top cap tightening tool
Post by: cheddarcheese on June 10, 2012, 11:29:19 am
Stilson Pipe Wrench if you no how to use them will undo any damper top nut  ;D